Tag Archives: foam insert

How Does a Foam Insert Work

Foam Insert

A foam insert is basically made of polyethylene (PE) or ester polyurethane (PU) and are used as dense packaging protection. These protective foams are packing materials that are the precise solution for sensitive materials and can be customized to fit the shape of what they are being used for.

There are several types of foam inserts and they can be customized depending on the material you are going to ship. These box inserts are lightweight and provide a solid protection against damages because materials are snugly fit within the frame of the foam.

If you live in Canada, box inserts in New Westminster B.C. can be a good way to ship your products or materials without the fuss or worrying if they arrive in tip-top shape. Thin slabs are inserted at the bottom and at the top of the thicker block to provide an added protection in every angle.

Polyethylene or Polyurethane: What’s the Difference?

Choosing the ideal foam insert for your item can depend on the composition of the item you are going to store or transport. Although both inserts can be confused for each other, both of them provide a good amount of protection against possible damages.

Polyurethane is cheaper and the spongy material is what makes them suitable for storing and shape customization Polyethylene is more solid and impenetrable akin to a Styrofoam. They have a plastic-like structure making them impenetrable even to liquid and water vapor.

Some Methods Used to Custom Cut Your Foam Insert

Packaging foam inserts are the ideal solution for any packaging and protection needs. They are stable materials providing cushion to your sensitive items and can be used for storing or transporting. The foam structure is also durable and can last for a long time without sustaining any damage when inserted correctly in the package.

Cutting these packaging inserts can be done in several ways. Taking into account the size of what needs to be stored or transported, they can be easily shaped into the item’s contour.

There are several methods to cut a foam insert. Knife cutting is the most common way to customize your foam insert if you do not have advanced machineries. A simple blade can form the shape of your intended material based on its dimensions. Cutting them to the exact shape will not be a problem as the foam can adjust to the material’s precise shape and dimension.

Foam insert customizing machines are also available, but can only be done by fabricating companies because they tend to be expensive. Water-jet cutters, die-cutting presses, and abrasive water cutting machines can form a box insert accurately because of their computer-aided fabrication.

Benefits of Using Foam Insert in Packaging

Foam Insert

Transporting fragile materials safely is always a challenging task for any industry. Damage of goods during shipment is a common problem that most companies face. Most fragile items need much more than bubble wrap to keep them safe from damage. Foam insert provides the best protection for fragile products during transportation and storage.

The box accessories in Richmond, B.C. fit the form of the product that is shipped and this makes the product more secure and less likely to break. The best aspect about using custom foam inserts is that they do not waste any space inside the corrugated packaging. The inserts secure all sides of the product, as they have a custom fit.

  • Provides Best Protection

The custom foam box inserts provide the best protection during transportation. The choice of foam can be done based on the weight and fragility of the product to be shipped. Even though foam is light in weight, it is a strong material that can help prevent damage to products during shipment.

The foam is precisely cut to fit the interior of the case and this provides best form fitting protection to the product. After the foam is installed in the case it protects the product from all sides ensuring that it is completely protected from impact during shipping and storage.

The foam acts as a thermal insulator as items are often exposed to extremes in heat and cold. The extremes in temperature usually has the potential to damage fragile products. The foam box inserts protect the products from extreme weather conditions.

  • Fast and Simple Packing

The custom foam box inserts make packing fast and simple. As the shape of the foam box fits the shape of the product, it becomes easy to pack multiple products within minutes. No product is packed improperly as each one of them fits the correct size of the box. This simplifies the entire packing process.

  • Professional Product Presentation

One of the big benefits of using foam box inserts is that it offers professional product presentation. The packaging can help showcase a recently transported product to the potential buyer in an impressive manner without having to worry about any kind of damage to the product during transportation.

Foam boxes insets can be molded to any form or size and this makes it easier to pack products from diverse industries. Foam has excellent shock absorbent properties and this helps keep the products completely safe during shipping and storage.